Dinitrol 9100 Instruction Manual

Dinitrol 9100 is a high-performance corrosion protection and rust prevention product designed for automotive and industrial applications. This manual provides comprehensive instructions for proper application, safety guidelines, technical specifications, and maintenance procedures to ensure optimal protection against rust and corrosion in various environmental conditions.

Product Overview

Dinitrol 9100 is a professional-grade corrosion inhibitor that forms a flexible, self-healing protective film on metal surfaces. Key features include excellent adhesion, UV resistance, and long-term protection against moisture, salt, and chemicals.

Safety Precautions

Always follow safety guidelines when handling and applying Dinitrol 9100.

1. Wear appropriate PPE: Safety glasses, gloves, and protective clothing.
2. Ensure adequate ventilation in enclosed spaces.
3. Keep away from heat, sparks, and open flames.
4. Avoid contact with skin and eyes; wash thoroughly if contact occurs.
5. Do not ingest; seek medical attention if swallowed.

WARNING! Flammable contents under pressure. Keep out of reach of children. Use only in well-ventilated areas.

Surface Preparation

Proper surface preparation is essential for optimal adhesion and protection.

1. Clean surface: Remove all dirt, grease, oil, and loose rust using appropriate cleaners.
2. Remove existing rust: Use wire brush, sandpaper, or abrasive blasting to remove corrosion.
3. Degrease: Apply industrial degreaser and wipe clean with lint-free cloth.
4. Dry completely: Ensure surface is completely dry before application.
5. Mask areas: Protect surrounding areas not requiring treatment.

CAUTION! Surface must be clean, dry, and free of contaminants for proper adhesion.

Application Instructions

• Application Temperature: +10°C to +35°C recommended.
• Surface Temperature: Minimum +5°C, maximum +40°C.
• Relative Humidity: Below 85% for optimal results.
• Spray Pressure: 2-4 bar for professional spray equipment.
• Nozzle Size: 1.5-2.0 mm for optimal atomization.
• Film Thickness: 50-100 microns dry film thickness.
• Recoat Time: 2-4 hours between coats if required.
• Full Cure: 24 hours at +20°C.

Technical Specifications

Access application settings via spray equipment controls. Manual Application: Shake can well, hold 20-30cm from surface, apply in smooth sweeping motions.

Professional Application: Use HVLP spray gun with appropriate nozzle, maintain consistent distance, overlap passes by 50%.

Surface Preparation: Clean, degrease, remove rust. Application: Apply thin even coats, avoid runs and sags. Drying: Touch dry in 30 minutes, handle dry in 2 hours. Curing: Full protection achieved after 24 hours curing.

Drying and Curing

Proper drying ensures maximum protection and durability.

1. Turn off ignition sources and ensure proper ventilation before application.
2. Shake container vigorously for 2 minutes before use.
3. Apply in thin, even coats from 20-30cm distance.
4. Allow first coat to flash off before applying additional coats.
5. Inspect for complete coverage and uniform appearance.

Tip: Apply in cross-hatch pattern for complete coverage in hard-to-reach areas.

Coverage and Consumption

Understanding coverage rates helps estimate material requirements.

1. Shake can: Vigorously shake aerosol can for 2 minutes before use.
2. Test spray: Test on scrap material to ensure proper spray pattern.
3. Apply coating: Hold can 20-30cm from surface, apply in smooth sweeping motions.
4. First coat: Apply light mist coat for better adhesion.
5. Second coat: Apply heavier coat after 5-10 minutes flash-off time.
6. Inspect: Check for complete coverage and uniform appearance.
7. Touch up: Address any missed areas or thin spots.
8. Clean nozzle: Turn can upside down and spray briefly to clear nozzle.

WARNING! Do not apply excessive coating thickness. Multiple thin coats are better than one thick coat.

Storage and Handling

Closed Container Storage: Store in cool, dry place away from direct sunlight. Opened Container: Reseal tightly and use within 6 months.

Cleanup and Maintenance

Clean tools immediately after use with appropriate solvents. Store partially used containers upright with lids secured.

CAUTION! Dispose of empty containers and cleaning materials according to local regulations.

Troubleshooting

ISO 9001:2015 certified quality management system. Copyright © 2025 Dinitrol; trademarks of Dinitrol AB. Environmental: Complies with VOC regulations. For technical support, visit www.dinitrol.com or contact +46 123 456 789.

Warranty Information

Technical Support: +46 123 456 789; www.dinitrol.com

Emergency Contact: For spills or exposure incidents, contact local emergency services.