Dinitrol 9100 Manual

The Dinitrol 9100 is a high-performance rust protection and corrosion inhibitor designed for automotive and industrial applications. This wax-based protective agent provides long-lasting protection against moisture, salt, and environmental contaminants. Below are key sections for safety, features, application, usage, and technical specifications.

Features at a Glance

Key characteristics: Wax-based protective coating, excellent adhesion, self-healing properties, UV resistant, temperature stable.

Feature	Description
Protection Type	Rust prevention and corrosion inhibitor
Base Material	Wax-based formulation
Coverage	Approximately 5-7 m² per liter
Drying Time	Touch dry: 2-4 hours; Full cure: 24 hours
Temperature Range	Application: +5°C to +35°C; Service: -40°C to +80°C
Color	Transparent/light brown
Container Sizes	400ml aerosol, 1L, 5L, 20L containers
Shelf Life	24 months in original sealed container
VOC Content	Low VOC formulation
Compatibility	Compatible with most primers and paints

Safety Information

Essential safety precautions for handling and application.

1. Use in well-ventilated areas only.
2. Wear appropriate PPE: gloves, safety glasses, protective clothing.
3. Avoid contact with skin and eyes.
4. Keep away from heat, sparks, open flames.
5. Store in cool, dry place away from direct sunlight.

WARNING! Flammable material. Keep away from ignition sources. Use respiratory protection in confined spaces.

Application Instructions

Proper application techniques for optimal protection.

1. Surface Preparation: Clean and degrease surface thoroughly.
2. Shake container well before use.
3. Apply in thin, even coats using spray gun, brush, or aerosol.
4. Maintain 20-30 cm distance when spraying.
5. Apply 2-3 coats for maximum protection.
6. Allow 15-20 minutes between coats.

CAUTION! Do not apply in humid or rainy conditions. Ensure surface is completely dry before application.

Technical Specifications

• Product Type: Anti-corrosion wax compound
• Density: 0.85-0.95 g/cm³ at 20°C
• Flash Point: >40°C
• Viscosity: 150-250 mPa·s at 20°C
• Solids Content: 45-55%
• pH Value: Neutral (6.5-7.5)
• Water Resistance: Excellent
• Salt Spray Resistance: >500 hours
• Adhesion: Very good to excellent
• Elasticity: Good, remains flexible

Surface Preparation

Proper surface preparation is critical for effective protection.

1. Remove all rust, scale, and loose particles.
2. Degrease with Dinitrol 1310 or equivalent cleaner.
3. Remove moisture and ensure surface is completely dry.
4. For previously treated surfaces, remove old, failing coatings.
5. Apply to bare metal or properly prepared painted surfaces.

Tip: Use Dinitrol Metal Prep for optimal surface conditioning.

Equipment Requirements

Recommended application equipment for best results.

Equipment Type	Specifications
Spray Gun	HVLP, 1.8-2.0 mm nozzle, 2-3 bar pressure
Compressor	Minimum 100L tank, 2.5-3 HP
Brushes	Natural or synthetic bristle, 2-4 inch width
Airless Spray	Not recommended due to high pressure
Personal Protection	Respirator, gloves, safety glasses, coveralls

Drying and Curing

Drying characteristics and curing process.

1. Touch Dry: 2-4 hours at 20°C, 50% humidity
2. Handle Dry: 6-8 hours
3. Full Cure: 24 hours
4. Recoat Time: 15-20 minutes between coats
5. Service Ready: 24 hours after final coat

Note: Drying times may vary with temperature and humidity. Lower temperatures significantly increase drying time.

Maintenance and Reapplication

Long-term maintenance and recoating guidelines.

1. Inspect annually for damage or wear.
2. Clean with mild detergent and water.
3. Reapply if coating shows signs of deterioration.
4. Expected service life: 2-5 years depending on environment.
5. For severe conditions, inspect every 6 months.

WARNING! Do not apply over contaminated or damaged coating. Proper surface preparation is essential for recoating.

Storage and Handling

Proper storage conditions and handling procedures.

• Store in original container at 5°C to 30°C
• Keep containers tightly closed when not in use
• Protect from frost and direct sunlight
• Store away from food, drink, and animal feed
• Keep out of reach of children

CAUTION! Do not store near heat sources or open flames. Ensure adequate ventilation in storage areas.

Regulatory Information

Compliance with international standards and regulations.

REACH compliant. Contains hydrocarbons. Safety Data Sheet available upon request. For technical support, visit www.dinitrol.com or contact your local Dinitrol distributor. Manufactured according to ISO 9001 quality standards.

Troubleshooting

Problem	Possible Cause	Solution
Poor adhesion	Surface contamination	Thoroughly clean and degrease surface before application
Running/sagging	Too thick application	Apply thinner coats, maintain proper spray distance
White residue	Moisture contamination	Ensure surface is completely dry, avoid humid conditions
Spray gun clogging	Material too thick	Thin with recommended thinner, clean equipment regularly
Poor coverage	Incorrect application	Use proper equipment, maintain consistent spraying technique

Technical Support: Contact Dinitrol technical service for application issues.

Emergency: In case of accident or spill, refer to Safety Data Sheet section 6.