Diplomat 8702 Service Manual

The Diplomat 8702 is a commercial-grade dishwasher designed for heavy-duty use in restaurants and food service establishments. This service manual provides comprehensive technical information for qualified service technicians, including safety procedures, technical specifications, component diagrams, troubleshooting guides, and maintenance procedures. Below are key sections covering all aspects of service and repair.

1. Safety Precautions 2. Technical Specifications 3. Component Overview 4. Electrical System 5. Water System 6. Control System 7. Disassembly Procedures 8. Troubleshooting Guide 9. Maintenance Schedule 10. Parts List 11. Wiring Diagrams

Safety Precautions

Before performing any service procedures, read and understand all safety warnings and precautions.

HazardPrecaution
Electrical ShockDisconnect power before servicing. Verify power is off with voltage tester.
High TemperatureAllow unit to cool completely before disassembly. Wear heat-resistant gloves.
Chemical ExposureWear protective gloves and eyewear when handling detergents or cleaning agents.
Moving PartsEnsure all moving parts are stopped and secured before servicing.
Water PressureRelease water pressure before opening water system components.

Technical Specifications

Component Overview

Major components and their locations within the dishwasher assembly.

ComponentLocationFunction
Main Control BoardBehind front panelProcesses all operational commands
Wash MotorBottom compartmentDrives wash arms and circulation system
Heating ElementTank bottomHeats wash and rinse water
Water Inlet ValveRear panelControls water flow into machine
Drain PumpLower right sideRemoves waste water from tank
Temperature SensorsMultiple locationsMonitor water and air temperatures

Electrical System

Electrical components and wiring specifications.

  1. Main Power Connection: 3-phase L1, L2, L3, Ground
  2. Control Voltage: 24V AC for control circuits
  3. Motor Specifications: 1.5 HP, 3-phase wash motor
  4. Heater Element: 4500W, 240V heating element
  5. Fuse Protection: 20A main fuses, 5A control circuit fuse

WARNING! Always verify power is disconnected before testing electrical components.

Water System

Water flow path and component relationships.

  1. Water enters through inlet valve with flow rate of 3 GPM
  2. Passes through water softener if equipped
  3. Fills wash tank to predetermined level
  4. Circulates through wash arms via wash motor
  5. Heated by immersion heating element
  6. Drained by drain pump at cycle completion

Tip: Check water inlet screen monthly for debris accumulation.

Control System

Electronic control board operation and programming.

Control Panel: POWER, CYCLE SELECT, TEMPERATURE SET, DETERGENT LEVEL, START/STOP.

Programming: Access service mode by holding TEMPERATURE SET + START for 5 seconds. Diagnostic codes displayed on control panel. Cycle parameters adjustable in programming mode. Default settings restore by holding CYCLE SELECT during power-up.

Disassembly Procedures

Step-by-step component removal and replacement.

  1. Front Panel: Remove 6 screws along top and sides, disconnect wiring harness.
  2. Wash Motor: Drain water, disconnect electrical, remove 4 mounting bolts.
  3. Heating Element: Drain tank, disconnect power leads, remove mounting nuts.
  4. Control Board: Remove front panel, disconnect all connectors, remove mounting screws.
  5. Drain Pump: Disconnect hoses and electrical, remove 3 mounting bolts.

WARNING! Document wire connections before disassembly. Take photos for reference.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
No powerPower supply, main fuseCheck circuit breaker, test main fuses, verify power at terminal block.
No water fillInlet valve, water pressureTest inlet valve coil, check water pressure, clean inlet screen.
Poor cleaningSpray arms, water temperatureClean spray arm nozzles, verify water temperature ≥140°F.
Will not drainDrain pump, drain hoseTest drain pump motor, check for hose obstructions.
Error codesSensor failure, control boardReference error code chart, test sensors, check control board.

Maintenance Schedule

Preventive maintenance tasks and intervals.

Parts List

Common replacement parts with part numbers.

Part NumberDescriptionQty
8702-001Wash Motor Assembly1
8702-002Heating Element1
8702-003Control Board1
8702-004Drain Pump1
8702-005Water Inlet Valve1
8702-006Temperature Sensor2

Wiring Diagrams

Complete electrical schematics available in separate appendix. Main power distribution shown below.

Power Input → Main Disconnect → Control Transformer → Main Control Board → Component Relays → Motors/Heaters/Sensors

Service Support: 1-800-555-1234; www.diplomatservice.com

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